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July 15, 2021

maintain coil winding machine 3

Replacement of spare parts

In the maintenance of the Winding Machine, the suspected faulty parts are replaced with intact spare parts. After the maintenance personnel basically determine the cause of the fault, this method can be used to quickly diagnose the fault range, and make the winding machine quickly put into normal operation, and then return the damaged parts for repair. This is the most commonly used troubleshooting method.

Law on improving environmental quality

For some very strange faults, we can't find out the reason with the elimination and replacement method. We often need to start from the surrounding environment, which is generally divided into two kinds, power supply and space. To improve the power supply, we can use the voltage stabilized isolated power supply to improve the fluctuation from the power supply. For some high-frequency interference from the power supply, we can use the capacitance filtering method. Through these preventive measures, we can reduce the faults caused by the power supply. It is also necessary to increase and check whether the grounding is good. There are many reasons for space interference, such as dust, gas, foundation floating, vibration, space radiation interference, etc., which need experienced maintenance technicians and professional equipment to detect and maintain.

Maintenance information tracking method

According to the actual work of the winding machine and the previous fault records, it can be found that the accidental fault caused by the design or production process defects of the winding machine can be solved by constantly modifying and improving the system software or hardware. These modifications are continuously provided to maintenance personnel in the form of maintenance information. Through these customer feedback, the company can take this as the basis for troubleshooting, correct and thorough root out the fault, and the reasonable feedback from users is also a powerful help for the continuous improvement of our company.

In a word, the first step of winding machine maintenance is to identify the real cause and location of the fault as soon as possible according to the fault phenomenon. There is no strict limit in the actual application of these fault handling methods. Sometimes only one method can eliminate the fault, or multiple methods may be needed at the same time. The effect mainly depends on the experience of the maintenance technician and the depth of his understanding and mastery of the system principle and structure. This is not only the quality that maintenance personnel must have, but also puts forward high requirements for maintenance personnel. It requires maintenance personnel of CNC winding machine to be familiar with the structure and design idea of winding machine, and the performance of CNC winding machine. Only in this way can the fault cause be found out quickly
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